Technocrats Systems Limited introduces its next-generation CNC Plasma + Laser Cutting Combo System, a powerful and versatile solution engineered to combine the speed and precision of fiber laser cutting with the heavy-duty capability of plasma and oxy-fuel cutting—all on a single integrated platform.
Designed for fabrication shops handling both thin precision parts and thick structural plates, this hybrid cutting system delivers maximum flexibility, reduced floor space, and optimized capital investment, making it an ideal choice for modern manufacturing environments.
Dual-Technology Cutting on a Single Machine
The CNC Plasma + Laser Combo System allows seamless switching between cutting processes:
Fiber Laser Cutting for high-speed, high-precision cutting of thin to medium thickness sheets
Plasma Cutting for efficient cutting of medium thickness plates
Oxy-Fuel Cutting for heavy plates and thick sections where laser cutting is not economical
This multi-process capability enables fabricators to handle a wide range of materials and thicknesses without the need for separate machines.
Advanced CNC Control & Intelligent Software
Powered by a high-performance CNC controller and advanced nesting software, the system ensures superior accuracy, smooth motion control, and optimized material utilization. Key software and control features include:
- Integrated CNC control for laser, plasma, and oxy-fuel processes
- Automatic nesting and part optimization for reduced material wastage
- CAD/CAM compatibility with direct import of DXF and AutoCAD files
- Real-time torch height control and process monitoring
- Seamless workflow from design to production
This intelligent integration ensures consistent quality, higher productivity and reduced cycle times across all cutting processes.
Machine Construction & Performance
The CNC Plasma + Laser Combo System is built on a rigid, stress-relieved machine bed and equipped with precision motion components to ensure long-term stability and accuracy.
- Heavy-duty welded structure with stress-relief treatment
- Precision rack & pinion drives with linear guideways
- Servo-driven axes for smooth and accurate motion
- High traverse speeds for rapid positioning
- Multi-torch configuration for plasma and oxy-fuel cutting
The system is engineered for continuous industrial operation with minimal maintenance requirements.
Cutting Capabilities
- Laser Power Options: 1 kW to 12 kW (fiber laser source)
- Plate Cutting: Thin sheets to heavy plates using laser, plasma, or oxy-fuel
- Materials: Mild steel, stainless steel, aluminum, and other alloys
- Automatic Features:
- Auto torch height control
- Automatic gas control and selection
- Fume extraction and safety enclosure (optional)
- Underwater plasma cutting (optional)
Applications
- Structural steel fabrication
- Heavy engineering and infrastructure projects
- Power plant and boiler manufacturing
- Pressure vessels and industrial equipment
- General fabrication and job shops
Why Choose Technocrats CNC Plasma + Laser Combo Systems?
- One machine for laser, plasma, and oxy-fuel cutting
- Reduced floor space and equipment cost
- High precision for thin sheets and power for thick plates
- Proven CNC control and nesting software integration
- Custom-engineered solutions backed by Technocrats’ decades of expertise
One platform. Multiple processes. Complete cutting freedom.
Technical Specifications
- Machine Configuration
| Parameter | Specification |
|---|---|
| Machine Type | CNC Plasma + Fiber Laser + Oxy-Fuel Combo Cutting System |
| Cutting Processes | Fiber Laser / Plasma / Oxy-Fuel |
| Control System | Industrial CNC Controller (Laser + Plasma Integrated) |
| Cutting Software | CAD/CAM Based Nesting & Cutting Software |
| Machine Structure | Heavy-duty welded steel structure, stress-relieved |
| Drive System | AC Servo Motors with Precision Gear Rack & Pinion |
| Linear Guides | HIWIN / Equivalent Precision Linear Guideways |
| Torch Configuration | Laser Head + Plasma Torch + Oxy-Fuel Torch |
| Torch Height Control | Automatic Capacitive & Arc Voltage THC |
- Working Area & Axis Travel
| Parameter | Specification |
|---|---|
| Standard Working Area (W × L) | 1500 × 3000 mm |
| Optional Working Area | 2000 × 4000 mm / 2500 × 6000 mm |
| X-Axis Travel | ~1525 mm |
| Y-Axis Travel | ~3050 mm |
| Z-Axis Travel | 200 mm |
| Positioning Accuracy | ±0.03 mm / meter |
| Repeatability | ±0.02 mm |
| Rapid Traverse Speed (X / Y) | Up to 100 m/min |
| Z-Axis Speed | Up to 30 m/min |
| Lubrication System | Automatic centralized lubrication |
- Laser Cutting Specifications
| Parameter | Specification |
|---|---|
| Laser Type | Fiber Laser (CW) |
| Laser Power Options | 1 kW / 3 kW / 6 kW / 12 kW |
| Laser Cutting Head | Raytools / OSPRI / OEM |
| Auto Focus | Yes |
| Laser Cooling System | Industrial Water Chiller |
| Assist Gases | Oxygen / Nitrogen / Compressed Air |
- Typical Laser Cutting Capacity (6 kW)
| Material | Max Cutting Thickness | Quality Cut |
|---|---|---|
| Mild Steel | Up to 25 mm | 22 mm |
| Stainless Steel | Up to 16 mm | 14 mm |
| Aluminum | Up to 14 mm | 12 mm |
- Plasma Cutting Specifications
| Parameter | Specification |
|---|---|
| Plasma Power Source | Air / Oxygen Plasma |
| Plasma Current Range | As per selected power source |
| Plasma Cutting Thickness | Up to 50–100 mm (model dependent) |
| Plasma Gases | Air / Oxygen / Nitrogen |
| Height Control | Automatic Arc Voltage THC |
| Cutting Mode | Dry / Underwater (optional) |
- Oxy-Fuel Cutting Specifications
| Parameter | Specification |
|---|---|
| Fuel Gas | Oxy-Acetylene / Oxy-LPG |
| Max Cutting Thickness | Up to 200–300 mm |
| Ignition | Automatic |
| Torch Control | CNC Controlled |
| Application | Heavy plate cutting |
- Utilities Requirement
| Utility | Specification |
|---|---|
| Power Supply | 415V ±5%, 3-Phase, 50 Hz |
| Compressed Air | Oil & Moisture Free |
| Oxygen Supply | Cylinder / Liquid Oxygen |
| Nitrogen Supply | Cylinder / Liquid Nitrogen |
| Cooling Water | Demineralized Water |
| Earthing | Industrial Grade Earthing Required |
- Optional Features
- Automatic plate alignment
- Shuttle table for loading/unloading
- Underwater plasma cutting system
- Fume extraction & pollution control enclosure
- Remote diagnostics & IoT monitoring
- Integration with factory automation systems